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Ventilation Maintenance

Fume Cupboard Maintenance Checklist

Thorough examination and testing of laboratory fume cupboards: face velocity measurement across the sash opening, airflow alarm function, extract system integrity, and containment.

Also available as editable Excel and Word — with asset, sign-off and findings columns.

What is a fume cupboard maintenance checklist?

A fume cupboard maintenance checklist is a structured list of the 12 preventive maintenance tasks — covering visual, functional, safety and record-keeping checks — that keep a fume cupboard running safely and reliably. It groups routine checks by frequency, from daily inspections to annual servicing, so FM teams and building engineers can plan and evidence preventive maintenance.

Core fume cupboard checks

  • Inspect the interior liner, worktop, and any spillage tray for damage or contamination
  • Measure face velocity at a grid of points across the working sash opening
  • Test the airflow monitor and low-airflow alarm at the alarm setpoint
  • Compare measured velocities against the design specification and record all values

What is a fume cupboard?

A fume cupboard is a local exhaust ventilation (LEV) device that captures hazardous airborne contaminants at source and extracts them safely away from the operator. It comprises an enclosure with a moveable sash, an extract fan and ductwork, an airflow monitor or alarm, and often a filtration or scrubbing stage before discharge. The protection it offers depends entirely on maintaining an adequate inward airflow across the sash opening.

As LEV, a fume cupboard falls under COSHH, which requires that engineering controls are maintained in efficient working order and subject to a thorough examination and test at regular intervals — commonly at least every 14 months, and in practice usually annually. That examination is not a service visit: it is a formal performance test producing a report that records measured face velocities and states whether the equipment is providing adequate control.

The recurring problem is that a fume cupboard's performance depends on the whole system and on the room around it. Changing a filter elsewhere in the extract system, altering room ventilation, or installing new equipment that disturbs airflow patterns can all degrade containment without anything visibly changing at the cupboard itself.

This checklist is one of 34 in our HVAC maintenance checklists, covering air handling units, fan coils, chillers, VRF, ductwork and extract systems — filters, coils, refrigerant and damper checks.

Typical Fume cupboard maintenance checklist

A practical starting point for planned preventive maintenance. Always refer to the manufacturer's O&M manual and site-specific requirements.

Fume Cupboard maintenance checklist showing tasks such as user check of airflow indicator and alarm and visual inspection of interior and sash, each with its service frequency
A preview of the Fume cupboard maintenance checklist — the full 12-task routine, service frequencies and safety notes are below, free to download as a PDF.

Visual Checks

  • Inspect the interior liner, worktop, and any spillage tray for damage or contamination
  • Check baffles are correctly positioned and undamaged
  • Inspect extract ductwork accessible sections for damage, leakage, and secure joints

Functional Checks

  • Measure face velocity at a grid of points across the working sash opening
  • Check sash operation, counterbalance, and that stops mark the working opening
  • Verify the extract fan operates correctly and check belt or drive condition
  • Check filters or scrubber media condition and record replacement dates
  • Confirm room air supply is adequate and has not been altered since commissioning
  • Carry out a containment or smoke visualisation check where specified

Safety Checks

  • Test the airflow monitor and low-airflow alarm at the alarm setpoint

Record Keeping

  • Compare measured velocities against the design specification and record all values
  • Issue the thorough examination and test report with a pass or fail statement

Download the free Fume cupboard maintenance checklist PDF

Get all 12 tasks as a printable PDF — free, no signup needed. Keep a copy in the plant room, attach it to work orders, or share it with your maintenance contractor.

PDF

The PDF is free and needs nothing. The Excel and Word versions add asset details, sign-off and findings columns so you can record the work as you do it — we ask for an email address for those.

Typical maintenance frequency

Suggested intervals for fume cupboard maintenance. Actual frequencies should follow manufacturer guidance and site-specific risk assessments.

Monthly

  • •User check of airflow indicator and alarm
  • •Visual inspection of interior and sash

Annually

  • •Thorough examination and test with face velocity measurement
  • •Alarm setpoint verification
  • •Extract system and fan inspection
  • •Report issued with pass/fail

Common faults and issues

Issues to be aware of when maintaining fume cupboard equipment.

Face velocity below specification after changes to room ventilation or the extract system
Airflow alarms muted, disabled, or ignored by users after repeated nuisance activation
Sash stops removed or worn, so the cupboard is used at an opening it was never tested at
Storage of equipment and bottles inside the cupboard disturbing airflow and containment
Belt-driven extract fans losing performance gradually as belts wear
Extract discharge re-entering the building through a nearby air intake

Safety and compliance notes

Key safety considerations for fume cupboard maintenance. This is general guidance only — always follow OEM instructions, statutory requirements, and your organisation's safe systems of work.

Confirm the cupboard has been decontaminated by the laboratory before any maintenance work
Treat filters and scrubber media as potentially contaminated and follow the site's disposal route
Do not leave a cupboard in service if measured face velocity fails the specification — label it out of use
Coordinate extract fan isolation with laboratory users; other cupboards may share the system
Wear PPE appropriate to the substances the cupboard is used with, as advised by the laboratory

Reference standards and frameworks

United Kingdom
SFG20, CIBSE Guide M, and BESA TR19 / BS EN 15780 for ductwork hygiene
North America
ASHRAE/ACCA Standard 180 and NADCA ACR for duct cleanliness
Middle East
Dubai Municipality's Green Building Regulations require commissioning to CIBSE Commissioning Code A (air distribution), and cite ASHRAE 52.2 for filtration

Frameworks commonly referenced when planning fume cupboard maintenance programmes. Always confirm the requirements that apply to your site and jurisdiction.

How PM Assist helps

Managing Fume cupboard documentation with PM Assist

PM Assist helps FM and building operations teams search their O&M manuals and building drawings in seconds. Upload your fume cupboard documentation and ask questions like “What face velocity was this cupboard commissioned at?” or “When was the last LEV thorough examination?” — and get source-cited answers instantly.

The checklist tells you what to check. The manual tells you the numbers.

Ask a fume cupboard manual a question and get the answer back with the page it came from. No signup, and you can drop in your own PDF instead of the sample.

“What face velocity was this cupboard commissioned at?”

Runs against a sample chiller manual so you can see the shape of the answer — then try it on one of yours.

Take this checklist with you

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Compliance & CAFM

Run fume cupboard maintenance in PM Assist

This checklist is also a planned maintenance programme in PM Assist, included in every paid plan alongside the compliance register and mobile inspections.

  • Add a fume cupboard to a building's asset register and this maintenance programme is created for you, with each task on its frequency in the planner.
  • LEV Thorough Examination & Test is tracked on the compliance register, with the date last done, the date next due and the certificate.
  • Contractors can be given a login to see their jobs and upload certificates.

Frequently asked questions

How often must a fume cupboard be tested?
As local exhaust ventilation under COSHH, a fume cupboard requires a thorough examination and test at regular intervals — for most LEV this means at least every 14 months, and in practice fume cupboards are usually tested annually. Users should also carry out routine checks of the airflow indicator between formal examinations.
What face velocity should a fume cupboard achieve?
The target comes from the cupboard's design specification and the risk assessment for the work carried out in it, commonly in the region of 0.3 to 0.5 m/s measured across the working sash opening. What matters is the measured value against that specific specification, measured at a grid of points rather than a single reading, and recorded so degradation over time is visible.
What is a thorough examination and test for LEV?
A formal assessment required under COSHH that determines whether the local exhaust ventilation is still providing adequate control of exposure. It goes beyond a service visit: it measures performance against the design specification, checks the whole system rather than the hood alone, and produces a report stating whether control is adequate. That report is the evidence of compliance.

Manage your building documentation with AI

PM Assist gives FM teams instant access to O&M manuals, drawings, and maintenance knowledge — all searchable with AI.

  • Upload and organise building documentation
  • AI-powered search across all your manuals
  • Source-cited answers for maintenance queries
  • Team collaboration and access control
  • No credit card required to start