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Electrical Maintenance

Automatic Transfer Switch (ATS) Maintenance Checklist

Make sure standby power transfers when it matters — ATS transfer testing, contact and control checks, timing verification, and generator interface inspection.

What is an ats maintenance checklist?

A automatic transfer switch (ats) maintenance checklist is a structured list of the 10 preventive maintenance tasks — covering visual, functional, safety and record-keeping checks — that keep an automatic transfer switch (ats) running safely and reliably. It groups routine checks by frequency, from daily inspections to annual servicing, so FM teams and building engineers can plan and evidence preventive maintenance.

Core ats checks

  • Inspect main power contacts for wear, pitting, and arcing
  • Carry out a simulated mains-failure test and confirm transfer to standby
  • Verify mechanical interlocks prevent paralleling of sources
  • Record transfer test results, timings, and contact condition in the log

What is an automatic transfer switch (ats)?

An automatic transfer switch (ATS) detects a loss of the normal electrical supply and transfers critical loads to a standby source — usually a generator — then transfers back when the mains returns. It is the link that makes standby power automatic, and a failure of the ATS can leave a building without power even when the generator is healthy. Maintenance verifies that the ATS detects supply failure, transfers cleanly within the required time, and transfers back correctly, alongside checking the power contacts, control electronics, connections, and the interface with the generator. It is tested together with the generator as part of a resilient power regime.

This checklist is one of 16 in our electrical maintenance checklists, covering distribution boards, switchgear, generators, UPS, solar PV and EV charging — inspection, testing and thermographic checks.

Typical ATS maintenance checklist

A practical starting point for planned preventive maintenance. Always refer to the manufacturer's O&M manual and site-specific requirements.

Automatic Transfer Switch (ATS) maintenance checklist showing tasks such as transfer test (with generator run) and confirm correct transfer and re-transfer, each with its service frequency
A preview of the ATS maintenance checklist — the full 10-task routine, service frequencies and safety notes are below, free to download as a PDF.

Visual Checks

  • Inspect main power contacts for wear, pitting, and arcing
  • Inspect cable terminations and busbars for tightness and heat

Functional Checks

  • Carry out a simulated mains-failure test and confirm transfer to standby
  • Confirm re-transfer to mains on supply restoration, with correct timing
  • Check the controller, settings, timers, and any display/alarms
  • Verify the start signal and interface to the generator operate correctly
  • Confirm correct phase rotation and voltage sensing
  • Check the enclosure, isolation, and any manual bypass operation

Safety Checks

  • Verify mechanical interlocks prevent paralleling of sources

Record Keeping

  • Record transfer test results, timings, and contact condition in the log

Download the free ATS maintenance checklist PDF

Get all 10 tasks as a printable PDF — free, no signup needed. Keep a copy in the plant room, attach it to work orders, or share it with your maintenance contractor.

Typical maintenance frequency

Suggested intervals for automatic transfer switch (ats) maintenance. Actual frequencies should follow manufacturer guidance and site-specific risk assessments.

Monthly

  • Transfer test (with generator run)
  • Confirm correct transfer and re-transfer
  • Check controller status

Annually

  • Contact inspection and connection torque check
  • Controller and timing verification
  • Interlock and bypass test
  • Full electrical inspection

Common faults and issues

Issues to be aware of when maintaining automatic transfer switch (ats) equipment.

Failure to transfer on mains loss — leaving the building without power despite a healthy generator
Worn or pitted contacts causing unreliable transfer or overheating
Controller or sensing faults misjudging supply status
Loose terminations creating hot joints
Timing or settings drift causing nuisance transfers or delayed return
Interlock faults risking unsafe paralleling of sources

Safety and compliance notes

Key safety considerations for automatic transfer switch (ats) maintenance. This is general guidance only — always follow OEM instructions, statutory requirements, and your organisation's safe systems of work.

The ATS switches between live high-current sources — only qualified electrical engineers should work on it
Verify mechanical interlocks prevent the mains and generator being paralleled
Test transfer regularly together with the generator — an untested ATS is an unknown
Isolate and prove dead before accessing contacts and terminations
Confirm safe manual bypass operation where fitted

Reference standards and frameworks

United Kingdom
BS 7671 (IET Wiring Regulations) and the Electricity at Work Regulations 1989
North America
NFPA 70B (electrical equipment maintenance) and ANSI/NETA MTS

Frameworks commonly referenced when planning ats maintenance programmes. Always confirm the requirements that apply to your site and jurisdiction.

How PM Assist helps

Managing ATS documentation with PM Assist

PM Assist helps FM and building operations teams search their O&M manuals and building drawings in seconds. Upload your automatic transfer switch (ats) documentation and ask questions like “When was the last ATS transfer test?” or “What loads does the ATS protect?” — and get source-cited answers instantly.

See PM Assist answer questions about a real ats manual — try the live demo, no signup needed.

Take this checklist with you

Download the branded PDF, generate a custom version for your asset, or run AI search across all your building documentation.

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Frequently asked questions

How often should an ATS be tested?
An ATS is typically tested monthly as part of the generator transfer test, confirming it detects a simulated mains failure, transfers to the generator, and transfers back when the supply returns. A more detailed annual inspection covers the power contacts, terminations, controller settings, and interlocks. Because it is the link that makes standby power automatic, regular testing is essential.
What happens if the ATS fails?
If the ATS fails to transfer, the building can be left without power during a mains failure even though the generator is healthy and running — because the load is never switched to it. This makes the ATS a critical single point of failure in a standby power system, and the reason it is tested alongside the generator rather than assumed to work.
Can an ATS be operated manually?
Many ATS units include a manual bypass or manual transfer facility for use during maintenance or controller faults, allowing the load to be transferred by hand. This must be operated correctly and safely by competent persons, with the interlocks ensuring the two sources are never connected together. The manual operation is verified during annual maintenance.

Manage your building documentation with AI

PM Assist gives FM teams instant access to O&M manuals, drawings, and maintenance knowledge — all searchable with AI.

  • Upload and organise building documentation
  • AI-powered search across all your manuals
  • Source-cited answers for maintenance queries
  • Team collaboration and access control
  • No credit card required to start