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Pumps & Pressurisation Maintenance

Jockey Pump Maintenance Checklist

Keep firefighting and pressurised systems stable — jockey pump operation, pressure cut-in/out settings, seal and connection checks, and control verification.

Also available as editable Excel and Word — with asset, sign-off and findings columns.

What is a jockey pump maintenance checklist?

A jockey pump maintenance checklist is a structured list of the 10 preventive maintenance tasks — covering visual, functional and record-keeping checks — that keep a jockey pump running safely and reliably. It groups routine checks by frequency, from daily inspections to annual servicing, so FM teams and building engineers can plan and evidence preventive maintenance.

Core jockey pump checks

  • Inspect for leaks at the pump, seals, and connections
  • Confirm the jockey pump starts and stops at its set pressures
  • Record pressures, cut-in/out settings, and operation in the log

What is a jockey pump?

A jockey (pressure maintenance) pump is a small pump that maintains system pressure in firefighting and pressurised water systems — such as sprinkler installations and wet risers — by topping up small pressure losses so the main fire pumps only start on a genuine demand. Without a working jockey pump, minor leaks cause the main pumps to cycle unnecessarily, or system pressure drifts. Maintenance verifies the pump runs on demand, that its cut-in and cut-out pressures are set correctly relative to the main pumps, and that seals, connections, and controls are sound — keeping the system pressurised and the main pumps reserved for real events.

This checklist is one of 27 in our plumbing and water system maintenance checklists, covering pressurisation units, booster sets, storage tanks, TMVs and water treatment — pressure, hygiene and legionella control.

Typical Jockey Pump maintenance checklist

A practical starting point for planned preventive maintenance. Always refer to the manufacturer's O&M manual and site-specific requirements.

Jockey Pump maintenance checklist showing tasks such as confirm jockey maintains pressure, check cut-in/out operation and note any excessive cycling, each with its service frequency
A preview of the Jockey Pump maintenance checklist — the full 10-task routine, service frequencies and safety notes are below, free to download as a PDF.

Visual Checks

  • Inspect for leaks at the pump, seals, and connections
  • Check for system leaks causing frequent jockey operation

Functional Checks

  • Confirm the jockey pump starts and stops at its set pressures
  • Verify cut-in/cut-out settings are correct relative to the main fire pumps
  • Check the pump maintains system pressure without excessive cycling
  • Check the pressure switch/transducer and any small pressure vessel
  • Confirm motor operation and current
  • Inspect isolation valves and non-return valve operation
  • Verify the control panel status and any fault indication

Record Keeping

  • Record pressures, cut-in/out settings, and operation in the log

Download the free Jockey Pump maintenance checklist PDF

Get all 10 tasks as a printable PDF — free, no signup needed. Keep a copy in the plant room, attach it to work orders, or share it with your maintenance contractor.

PDF

The PDF is free and needs nothing. The Excel and Word versions add asset details, sign-off and findings columns so you can record the work as you do it — we ask for an email address for those.

Typical maintenance frequency

Suggested intervals for jockey pump maintenance. Actual frequencies should follow manufacturer guidance and site-specific risk assessments.

Weekly

  • •Confirm jockey maintains pressure
  • •Check cut-in/out operation
  • •Note any excessive cycling

Annually

  • •Verify pressure settings vs main pumps
  • •Seal and connection inspection
  • •Pressure switch/vessel check
  • •Control panel and electrical check

Common faults and issues

Issues to be aware of when maintaining jockey pump equipment.

Incorrect cut-in/out settings causing the main pumps to start unnecessarily
Frequent cycling indicating a system leak or a failed pressure vessel
Pump failure letting system pressure drift
Seal leaks at the pump
Pressure switch or transducer faults affecting control
Non-return valve passing, allowing back-pressure loss

Safety and compliance notes

Key safety considerations for jockey pump maintenance. This is general guidance only — always follow OEM instructions, statutory requirements, and your organisation's safe systems of work.

The jockey pump is part of a life-safety firefighting system — coordinate any work with fire system impairment procedures
Confirm settings relative to the main fire pumps so the system responds correctly to real demand
Notify relevant parties before any work that affects the firefighting system
Isolate electrically and depressurise before working on the pump
Restore and prove correct pressure operation after any work

Reference standards and frameworks

United Kingdom
SFG20 schedules and CIBSE Guide M
North America
ASHRAE/ACCA Standard 180 and Hydraulic Institute maintenance guidance

Frameworks commonly referenced when planning jockey pump maintenance programmes. Always confirm the requirements that apply to your site and jurisdiction.

How PM Assist helps

Managing Jockey Pump documentation with PM Assist

PM Assist helps FM and building operations teams search their O&M manuals and building drawings in seconds. Upload your jockey pump documentation and ask questions like “What are the jockey pump cut-in/out pressures?” or “Which system does the jockey pump serve?” — and get source-cited answers instantly.

The checklist tells you what to check. The manual tells you the numbers.

Ask a jockey pump manual a question and get the answer back with the page it came from. No signup, and you can drop in your own PDF instead of the sample.

“What are the jockey pump cut-in/out pressures?”

Runs against a sample chiller manual so you can see the shape of the answer — then try it on one of yours.

Take this checklist with you

Download the branded PDF, generate a custom version for your asset, or run AI search across all your building documentation.

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Generate a custom checklist

Inspection checklists for this asset

Maintenance keeps the asset working; a statutory inspection records whether it currently passes. Both usually apply.

Compliance & CAFM

Run jockey pump maintenance in PM Assist

This checklist is also a planned maintenance programme in PM Assist, included in every paid plan alongside the compliance register and mobile inspections.

  • Add a jockey pump to a building's asset register and this maintenance programme is created for you, with each task on its frequency in the planner.
  • Wet Riser Test and Sprinkler System Service are tracked on the compliance register, with the date last done, the date next due and the certificate.
  • Contractors can be given a login to see their jobs and upload certificates.

Frequently asked questions

What does a jockey pump do?
A jockey pump maintains the standing pressure in a firefighting or pressurised water system, topping up the small pressure losses from minor leaks or temperature changes. By holding pressure, it ensures the much larger main fire pumps only start when there is a genuine firefighting demand, rather than cycling on every small pressure drop.
Why is my jockey pump cycling frequently?
Frequent cycling usually means the system is losing pressure faster than normal — most often a small leak somewhere in the system, a passing valve, or a failed pressure-maintenance vessel that no longer cushions small demands. It can also indicate incorrect pressure settings. Frequent cycling shortens pump life and should be investigated.
How are jockey pump pressure settings determined?
The jockey pump's cut-in and cut-out pressures are set above the main fire pumps' start pressures, so the jockey responds first to small losses and the main pumps only start if pressure falls further during a real demand. Verifying these settings relative to the main pumps is a key check, as incorrect settings undermine the whole pressure regime.

Manage your building documentation with AI

PM Assist gives FM teams instant access to O&M manuals, drawings, and maintenance knowledge — all searchable with AI.

  • Upload and organise building documentation
  • AI-powered search across all your manuals
  • Source-cited answers for maintenance queries
  • Team collaboration and access control
  • No credit card required to start